Apple patent hints at possibility of Liquidmetal iPhone and iPad

Apple patent reveals progress towards Liquidmetal mobile devices

For all its tough chemical properties and unusual capacity for intricate molding, Liquidmetal is apparently too uneconomical for anything much bigger than Apple’s SIM ejector tool or, perhaps, the chess pieces rendered above (for illustrative purposes only!). Attempts to use so-called “metallic glass” to mass-produce larger objects, like the bodies of phones or tablets, have been hampered by difficulties in creating large sheets of controllable thickness, because stretching and other traditional techniques just cause the stuff to break. However, a patent recently awarded to Crucible Intellectual Property (the shell company representing the exclusive licensing tie-up between Apple and Liquidmetal Technologies) suggests some progress has been made towards removing this barrier.

Now, we can’t claim dwarven levels of expertise on the subject, but we’re inclined to agree with the interpretation of the folks at Electronista, who spotted that the patent describes a range of factory methods (generally involving lots of melting and conveyor belts) for creating sheets of metallic glass of controllable thickness between 0.1mm and 25mm and in widths of up to three meters. The paperwork explicitly mentions the use of these sheets in making iPhones, iPads, watches or indeed “any electronic device known the art.” In the shorter term, if you happen to really, really want a Liquidmetal chess set, you can register your enthusiasm at the More Coverage link below.

[Rendered image by Cassidy Stevick, Liquidmetal Technologies]

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Via: Electronista

Source: USPTO

3D Printing with Liquid Metals at Room Temperature: One Small Step for Terminators

We’ve seen a 3D printer make objects out of soft materials, and one that uses titanium powder.  This 3D printer made by researchers at North Carolina State University is somewhere in between: it uses a liquid metal alloy that is stable at room temperature.

3d printing liquid metals by dr michael dickey et al

According to the university’s press release, Dr. Michael Dickey, Colin Ladd, Ju-Hee Soand John Muth were able to make freestanding structures out of an alloy of gallium and indium. At room temperature, the alloy reacts with oxygen in the air, forming “a ‘skin’ that allows the liquid metal structures to retain their shapes.” Watch the video below, but I must warn you: it will make you want to play Sims.

According to the researchers, the printer can not only stack metallic beads together as shown in the video; it can also inject the alloy into a polymer template to assume a specific shape. The template can be dissolved to free the printed metal structure. The alloy is also conductive, meaning it can be used to connect electronics. I wonder if the alloy can be used with carbomorph to print complex gadgets.

[via NC State U via Popular Science]

Researchers Create Whimsically Charming 3D Printed Metal

Dicky-liquid-metal-3D-structure-200

People so rarely use light string accompaniment as the soundtracks for their 3D printing projects these days, but I think this video deserves it. It depicts a new, syringe-based metal printing system made by researchers at NC State. It uses gallium and indium which oxidizes in air, thereby sealing the droplets together. While you won’t be building any 3D guns with this process – it’s far too slow and the dots are microscopic – you can create self-healing wires and stretchable circuits.

“We’ve found that a liquid metal alloy of gallium and indium reacts to the oxygen in the air at room temperature to form a ‘skin’ that allows the liquid metal structures to retain their shapes,” wrote Dr. Michael Dickey.

They have also created a system to inject liquid metal into a mold and then dissolve the mold away, leaving only the metal. Because the droplets bind and not “heap,” the system allows you to build 3D objects without resulting in a little pool of metal.

You could also feasibly use this process alongside standard plastic 3D printing systems to create leads that would snake their way through the inside of an object. It’s non-toxic – so presumably you can eat a lot of it – but it’s still quite expensive so don’t expect to build any stainless steel rats any time soon.

via New Scientist

MiG-23 Arcade Cabinet Perfect for Playing Flying Games

I just recently had a custom arcade cabinet built for my basement. And while it’s totally awesome, mine has a classic arcade style to it. Had I known that having one built to look like an old Soviet MiG fighter jet was an option, though, I might have at least considered it.

mig 23 arcade 1

This MiG-23 inspired arcade cabinet was recently made by Radek Michalowski. He was inspired to build it having lived just a few feet away from the gate of the 28th PLM (fighter air regiment) in Redzikowo, Poland. The cabinet is numbered 846 in tribute to the MiG-23 his friend’s father once flew.

mig 23 arcade 2

The build is really something special, with a metal and rivet skin reminiscent of old airplanes (or some of the cooler furniture from Restoration Hardware). Radek doesn’t provide any details on the system inside the cabinet, only that it runs MAME – and it’s clear fromt the pictures that it’s got dual arcade sticks and real arcade buttons. Though it might have been even better with a pair of flight sticks.

mig 23 arcade 4

If you’re interested in the MiG-23 arcade cabinet, head on over to Etsy, where it’s for sale for €2500 (~$3288 USD).

Doctor Who Monopoly Tokens. What? No Bow Tie?

A Timelord game of Monopoly is all over the place. When you can travel to properties throughout time and space, the game can get pretty confusing figuring out who bought what, in what time period. It’s frustrating. This is why they no longer play the game.

doctor who tokens
But they use some pretty cool tokens. Like these from Etsy seller Donald James, who made these Doctor Who Monopoly player tokens, hand-casting them from pewter. Whip these out during your next game of Monopoly and watch everyone drool. If you don’t like Doctor Who, Donald also makes Iron Man, Transformers and Portal tokens.

For only $10(USD) you get your choice of a TARDIS, K-9 or a Dalek. He needs to make more of these. We need to have a bow-tie and a Cyberman. How about a Sonic Screwdriver at least? I know, I’m never satisfied.

[via Nerd Bastards]

Ford Creates Rapid Fabrication Technique to Prototype Sheet Metal in Days, Not Months

I recently had the opportunity to visit Ford’s headquarters in Dearborn, Michigan, and got a behind the scenes tour of their 3D printing and digital prototyping studio. What they’re doing with these technologies is truly impressive. But one thing they didn’t have ready to show me was their newly announced Freeform Fabrication Technology (F3T).

ford f3t robot

This advanced manufacturing process allows Ford to produce mockups and prototypes of actual sheet metal forms in a fraction of the time of traditional techniques. F3T uses a robotic forming tool that uses a pair of stylus-type tools to work a flat piece of sheet metal back and forth to give it form. The system is loaded with CAD data for the part that’s required, and then cranks out actual metal components in a matter of hours.

Here’s a brief video overview of the process:

Ford claims this process will allow them to produce prototype pieces from start-to-finish in just a couple of days or less, whereas the current process of creating custom dies could take two to six months. In addition, the F3T process eliminates the costs of producing expensive prototype dies.

At this point, F3T is still in the development stages, but Ford hopes to refine the process and put it into regular use in the not-too-distant future. While the technology is currently ideal for low-volume production, it’s possible it could lead to advancements in production applications down the road – perhaps even in the form of end-user vehicle customization.

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