If You Love Your Gadgets, Tear Them Apart

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When Kyle Wiens and his colleagues flew to New Zealand two years ago, they weren’t on vacation. They had a serious mission: to purchase one of the first iPhones and then ruthlessly tear it apart.


Wiens runs iFixit, a tech company that can be described as eccentric, to say the least. The staff of 20 engineers and college interns specializes in disassembling gadgets while documenting the process with photographs and writing. The end result of their work is an unofficial, illustrative instruction guide on taking apart and repairing each gadget. Their stated goal is to help consumers avoid the hefty costs of professional repairs or buying new products.

But it’s also a savvy marketing strategy in an increasingly competitive slice of what the tech industry calls “teardown culture.”

Some other companies, including RapidRepair and iSuppli, run similar businesses taking apart products. Hardware hackers, too, disassemble hardware as a hobby to learn how to tweak their devices into the gadgets of their dreams.

But teardown businesses don’t make money tearing down these gadgets, taking pictures of their insides or offering manuals. Rather, iFixit and RapidRepair both sell the parts for consumers to order and perform their self-repairs. And if customers are too afraid to do their own repairs, RapidRepair offers their professional services for a fee.

Photographing and documenting the teardown process, then, is mostly a marketing tool for these businesses to gain media attention and exposure in an effort to attract customers. IFixit, for instance, regularly sends tech publications (including Wired.com) their teardown observations and free photographs for use in articles.

Playing the “time zone game” with iFixit’s 2007 New Zealand flight gave the crew a head start of 27 hours before the iPhone was released on the U.S. West coast, where Wiens lives. But they still faced a number of challenges.

First, they had never been to New Zealand, so they had no office to work in and knew nobody who could help them. They couldn’t just set up shop in a hotel room, either: They needed lots of space, light and a fast internet connection to upload high-resolution photos documenting their process. Fortunately, the owner of a copy shop was generous enough to offer his facility for their use.

They got to work on the toughest part yet: disassembling a brand new product whose innards nobody, except Apple’s engineers, knew anything about. It turned out the first-generation iPhone didn’t even have screws to get inside. The team was momentarily stumped on just how to take apart the iPhone.

Then — eureka! They found they could pop off the black antenna shield and pry off the metal back.

“That was monstrously difficult,” Wiens said in a phone interview. Surprisingly, his team didn’t break the device, though its metal band was slightly bent after they reassembled it.

Marketing aside, why are geeks so fascinated by looking at the chips, wires, ribbons and glue — the hideous part of a gadget — when the gorgeous part is on the outside?

It’s quite simple: By peering into these gadget’s “souls,” you learn their secrets. A teardown of the new iPhone 3GS (the top photo in this article), for example, revealed the handset has an underclocked processor, presumably to preserve its battery life. And when iFixit disassembled the iPod Touch released in September 2008 (shown above), the company found a hidden bonus: an apparently unused Bluetooth chip, whose functionality Apple would later unlock in summer of 2009.

Aaron Vronko, CEO of RapidRepair, added that teardowns serve as a check on a company’s claims. Apple’s Steve Jobs, for example, recently said the latest (third-generation) iPod Touch lacks a camera because the gadget’s focus is gaming. However, iFixit’s teardown of the new iPod Touch found a small compartment that would be perfect for a camera.

“I don’t believe Steve’s explanation,” Vronko said. “I think in six months tops we’ll see an iPod Touch with a camera.”

The more interesting facet of looking inside is the opportunity to see forward, Vronko said.

“Teardowns give us insights on what’s coming up on technology and what kind of technologies people are choosing to integrate,” Vronko said. “It’s cool to see first hand the progression of design.”

A clear observation from teardowns is they keep getting more difficult, as gadgets progressively become smaller, more complex and more tightly packed with components.

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Andrew Bookholt, a Cal Poly student studying mechanical engineering and an iFixit intern, flew to Newark to pick up a fifth-generation iPod Nano for teardown. He described the process of tearing down the camera-equipped iPod Nano as “a pain.” Copious amounts of glue held together the miniature device, and the click wheel was not removable and had to be popped out. It was so hard, in fact, Bookholt broke the Nano on his first attempt.

But Bookholt’s hard work (and iFixit’s money) was worth it, because the Nano’s guts spilled some fascinating hints on what’s to come.

“Apple is integrating everything more and more toward the iPhone-sized computer that will do everything,” Bookholt said. “I think they’re just going to shrink everything down, and maybe eventually have a Nano have all the capabilities of an iPhone, plus more. The trend is going toward an all-in-one device that has a lot of functions.”

IFixit’s Wiens has been taking apart gadgets for six years, and he said his favorite observation is the inadvertent harmony between rivals such as Apple and Microsoft. The two are fierce competitors, Wiens said, but once you look inside their gadgets, many of them are made by the same people. The Zune HD and the iPhone, for example, were both made by Foxconn, a major manufacturer in China.

“You’ve got these arch nemesis devices, and they’re the culmination of years of effort by Microsoft and Apple,” Wiens said. “But they’re being assembled and shipped out of China by the same company. At the same time you know the product managers at Apple and Microsoft hate each other’s guts.”

Click through to the next pages for more photos of naked gadgets (all SFW, or safe for work, unless your coworkers are easily shocked by wanton destruction of consumer electronics).


Gadget Lab Fixed-Gear Project: The Final Stage

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First, an apology to all those who supported the Save the Massi Campaign. Your protests to protect a lovely, 1990s Italian road bike were heard, but not heeded. But in pre-emptive response to the hate mail that will surely follow this post, no bikes were hurt in the making of this conversion.

The conversion is, of course, the final stage of the Gadget Lab fixed-gear project. Despite the passing of many months, it has been surprisingly easy, and the results is a fantastically fun bike which is both light, strong and, like Derek Zoolander, ridiculously good-looking.

The final stages involved stripping all extraneous parts. Off came the back brake, cables, gears, handlebar-tape and frame-mounted brackets. The only things left are the front brake, and the addition of a new, small brake lever. On went the new wheels — Velocity Deep Vs, and on went a new, color-coordinated half-link BMX chain. Why the half-links? Read on.


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The one thing that made me reluctant to convert this bike to a fixed-gear machine was the rather vertical rear dropout. It turned out, though, that it wasn’t quite as vertical as it first appeared. It runs at a steep angle, but there are a few millimeters of front-to-back play. Enough, I thought, to allow proper chain tensioning if the chain had half-links. Two adjustment screws run through the frame into these dropouts, to allow fine adjustment before finally tightening the wheel-nuts.

Going carefully, I removed the old wheel and took a spare wheel with a fixed track hub and sixteen teeth (the chainring choice is 42 or 52. I went with 42 for easy city riding). I also unbolted the rear derailleur to give me some space, leaving everything connected for easy replacement if things went wrong. Placing the wheel as far forward in the dropout as possible, I got the chain as tight as I could. This is the reason for the half-link chain: because you can take out a single “half” link at a time instead of two links on a normal chain, you can get a much finer adjustment. you can also buy a single half-link and add it to a regular chain.

Pushing back on the wheel showed me that I had (just) enough play to make it work. I broke and connected the new chain, bolted on the wheel and set about removing everything else.

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The weight of the components is surprising, even before you figure in the rear cassette. As previously mentioned, the groupset is an old Shimano 105 setup, which these days costs around $1000 new. This version has “brifters”, or brakes and shifters combined. I gathered everything up, including cable sheaths and nipples, and put them away safely in a box. For those of you now horrified, know that an afternoon of tinkering would restore the Massi to it’s former gear-burdened glory.

After some pumping and tightening, I took it out for a spin. Over the last weeks, I have put a lot of miles on the bike, just to see if I should keep it as it was. It was never as much fun as a fixed, and I would come back from an afternoon long ride with energy to spare (for touring, a bonus, but for keeping fit, it’s a waste).

In it’s new, simpler incarnation, I love it. The feel is completely different, and as you can see from the pictures, the very steep angle of the seat-tube means it handles a lot like a track bike.

Sacrilege? Perhaps, but the point of a bike is to ride it. In its road-bike form, the Massi wouldn’t have seen much use. And if I do ever regret it, the operation is reversible. Apologies to the purists, and thanks to everybody who helped out.

See Also:


iPaper: Card Accessories For iPhone

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Silicone, rubber, titanium, polycarbonate. These are the iPod covers we know, the standard, long-lasting, hard-wearing materials which protect your player or stand it on the desk. But what if you want something a little more natural, something that can neither last for more than a few days, nor repel water or dust. What if you want a dock that will collapse after just a few careful uses?

Then you are in luck. Today we have the free, downloadable iPhone and iPod Touch Paper Stand slash Dock, and the Case-Mate iPhone Recession Case, both constructed mercilessly from the dead, pulped husks of previously healthy, living trees.

The stand comes from French designer Julien Madérou and is folded from a single sheet of paper into a “dock” which will hold iPhone and charging cable alike. You can download the pdf and make your own. Be sure to print several templates at once — you’ll be needing them.

The Case, while equally useless, is a for-pay item, although it will only cost you a dollar (a “bailout bundle” offers 10 cases for $8). With cutouts for the camera and switches, it is at least functional, right up until you spill a cup of coffee on the desk.

Of course, we kid. While undoubtedly short-lived, these low-tech gizmos show some smart thinking and a sense of humor: The cardboard case can even be personalized. With a Sharpie.

Product page case [Case Mate]

Product page dock [Draw Me Something]


Concrete Nixie Clock

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How is it that two such cold, hard substances — glass and concrete — can combine to make a warming, almost organic object? It may have something to do with the flickering orange lights inside, or the fact that concrete is a surprisingly lovely material, as welcoming as wood when used right. Take a look at the dome on the Pantheon in Rome if you’re about to argue.

Whatever the reasons, we love the Nixie Concrete Clock, a block of concrete with holes into which are slipped six Z560M Nixie tubes, the glowing digital displays of old East Germany, and spiritually the LED-readouts of the steampunk age.

As with any timepiece of substance, this one takes a little learnin’ to read: The hours, minutes and seconds are delivered in vertical pairs, so that the picture above shows 10:23:54. Simple, beautiful and slightly aloof, it could be the one nixie clock that drives us, finally, to build our own.

NIXIE CONCRETE v0.01 [Nixie Concrete. Thanks, Radhika!]


Pedal-Powered Hacksaw Helps Disabled in Africa

Bernard Kiwia is a bike mechanic. He has been fixing bicycles in Arusha, Tanzania, for three years, but more recently he has started to make pedal-powered contraptions from old bike parts, some for use by the disabled and some to make boring tasks into good, honest fun.

Take the pedal-powered hacksaw above. It took Bernard a day to make and will probably last forever (with a few blade changes, of course). It does look like it could do with a little extra weight to push it down onto the wood, but sawing is tedious and tiring at the best of times, so this device, designed for the disabled, would be equally welcomed by any handyman.

Bernard has also made a kid-powered water-pump, a cellphone charger and even a windmill. Amazing what you can do with an old bike and a little bit of innovation.

A pedal powered hacksaw for the disabled [Afrigadget]

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Super Hard Drive: 80GB Drive Hacked into Gameboy

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It’s the attention to detail that really makes this hard-drive mod great — after all, how hard is it to just slip a USB-powered 2.5” drive into, well, anything?

After slipping the drive into the casing, hacker _n3o_ (for that is his hacker name), shifted the LED up to the hole where the Gameboy’s battery light used to be. Then, he took advantage of the lack of a screen backlight and simply replaced the panel with a piece of paper sporting the logo graphic. And that’s it: a very neat’n’nerdy 80GB portable drive.

Retro-hardware fans will be pleased to know that no consoles were hurt in the course of making this mod — the Gameboy in question was already dead.

Exclusif LS. Une gameboy de 80GB [Logic Sunrise via Hack a Day]


Go Back To School With Wired This Labor Day Weekend

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While you’re kicking back this weekend, sipping some cold suds and soaking up the last rays of summer, remember that school is starting up again soon. It doesn’t matter if you’ve been out of academia for decades are about to start college or have a wee one about to commence second grade, we here at Wired have got all your gear needs covered.

First off we take four different (legal) study aids to task. Many have claimed that these herbal supplements can improve cognitive function. Our intrepid writer, Alexis Fitts, tried four different herbal remedies in our very, ahem, scientific tests.

You can read I Dream of Genius: Herbal Drugs Promise Big Neural Gains in its entirety at our reviews site.

We also take up another important academic activity, drinking beer! Science editor and noted brewski connoisseur, Betsy Mason pitted two kegerators head to head in a winner-take-all brouhaha.

She also built our very own DIY kegerator, Beer Robot. You know the legend. You follow him on twitter.  Now find out how he came to be.

Can’t get your fill of beer? Scope our gallery of crazy, custom pimped out kegerators too.

Then we also assembled gadgets perfect for kids entering grade school, teens in high school, and those about to embark on college:

Top Gear For Primary School Tykes

High School Gear For The Gossip Girl Set

The Best Gadgets For College Kids


How Wired.com Built Beer Robot, Our DIY Kegerator

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This is the story of Beer Robot, an ugly old fridge that grew into a super geeky kegerator.

It started out innocently enough. After work one day at the local brewpub, three Wired.com staffers had a revelation: “What our office really needs is a kegerator!”

KEGERATORAMA: More From Wired.com

Ready-Made Kegerators Cure What’s Ale-ing Youkegerator_sanyo2

Extreme, Custom and Pimped-Out Kegeratorsflames3

How to Make a Kegeratorkegerator_drill1

We didn’t know this passing idea, the kind you often have after several beers but never follow up on (”Dude, we should totally road trip to Jazzfest this year!”), would culminate in a keg party at that same brewpub to celebrate the public debut of Beer Robot.

But at the next editor’s meeting, we suggested converting a fridge into a kegerator for our How-To Wiki. Who’s going to say no to that? Nobody in that meeting anyway. Soon we had dreamed up a super geeky, tricked-out kegerator that would have all sorts of functions involving everything from a Twitter stream to a Wii.

With a budget of $200, we quickly determined that the fridge would have to be free, because the cheapest conversion kit we could find was $192, on sale. Fortunately, there is a lot of free stuff on Craigslist, where we found a fridge that was just right: a homely, but working, almond-colored fridge that had been left on the sidewalk in Alameda to make way for a newer model.

It turns out converting a fridge to a kegerator is pretty easy. You only need a conversion kit and a few tools, and there’s really only one step you can mess up, which we discovered by messing it up. We were only on step five of 32 steps when we drilled a hole that was too big. But we managed to recover using only our wits and a broom handle.

A keg of Sierra Nevada Pale Ale materialized and… success! The beer was cold, and it flowed. Perfect pints, with lovely head, at the ready. Mmmm… beer.

On to the pimping.

With our budget wiped out, we turned to our readers and Twitter followers for help pimping our kegerator. We received tons of good ideas, a few volunteers and even some free stuff (some are included at the end of the story). Our readers had similar geeky, gadgety ideas involving wheels and lights and twittering how much beer is left. Professional motorcycle airbrush artist Robb Ortel of Orange County Choppers even offered to “pimp that bad boy with some cool paint,” but unfortunately we couldn’t send Beer Robot to him in New York because, well, there was already beer flowing.

Fortunately we also received an awesome offer from Jeff Stallings of Print NW to make and send us a custom vinyl wrap for Beer Robot with whatever design we could dream up. We decided to stick with the gadget theme. After all, a kegerator is really just a big, awesome gadget that serves cold beer.

We are lucky at Wired.com to have a talented designer on staff, Dennis Crothers, who is apparently easily duped into doing a load of extra work. He patiently turned our many ideas, good and bad, into beautifully designed parodies of an iPhone, Sony PSP and Flip Mino, and never once cursed us (to our faces) when we changed our mind about what the apps should be or the Space Invaders score.

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The end result turned out better than we ever imagined. The front, iPhone-like face of Beer Robot displays 13 “apps” including Top 10 List Generator (useful for coming up with story ideas), Frosty Mugs, The Tap Store, /root beer (for the tap) and just above that, iFoam. The Flip side has a HAL 9000 eye where the lens should be, and almost every number we used on all three sides has some sort of geeky significance.

Somewhere along the line, the kegerator project grew to include testing two commercial kegerators. With so many hungry taps to feed, we began looking for help from some of our favorite local brewers. The folks at 21st Amendment, just a block away from the Wired office, loved our idea. Rather than just filling a kegerator for us, they threw a debut party for Beer Robot at the pub. This involved wheeling Beer Robot across streets, through a park and up the stairs to the mezzanine level of the pub as seen in the video below. Not surprisingly, San Franciscans barely blinked at the sight of a giant iPhone kegerator parading down the sidewalk.

Wired staff, family, friends and Twitter followers of Beer Robot (which has been tweeting since before it could even serve beer) and Wired gathered to admire the kegerator and enjoy several kegs of 21st Amendment’s Brew Free or Die IPA.

In a contest to identify the significance of the numbers on Beer Robot, only one person got them all. Perihan Cumali, who learned of the party by following @beerrobot, took first prize (which was this paragraph right here) by being the only one to know that 37 is the UHF frequency reserved for radioastronomy.

“I had a vague recollection about 37,” Cumali said. “I did reinforce my cloudy knowledge with my iPhone. But I did take astronomy at RPI!”

WHAT’S ON TAP?

What’s a kegerator without beer? We tested several kegs provided by local breweries.

21abeerBrew Free! or Die IPA from 21st Amendment Brewery is a pretty typical California-style IPA. A deep, golden brown beer, it has a nice hoppy kick to it without going over the top or veering into more fruity and floral territory. A strong malty undertone balances this beer out nicely, distracts you from its 7.2 percent alcohol content, and can lure people who normally shy away from hops without scaring off serious IPA fans.

brother-tBrother Thelonius from North Coast Brewing Company is a serious beer without all the hoppy pretensions. Though it’s Belgian-style — high in alcohol (9.5%), expensive, and kinda sweet — it packs a bit of the beefiness of a porter into its front-end taste. There’s even a hint of coffee in the aftertaste. All in, Brother T plays a brilliant variation on the classic Belgian head, and every note that might seem stray at first, ends up hitting just the right spot.

speakeasy1White Lightning American Wheat from Speakeasy Ales and Lagers is a crisp, blonde filtered wheat beer that beckons on a hot day. It looks and feels cleaner than the more prevalent unfiltered Hefeweizen style beers, and is also a little less sweet. Smooth and refreshing up front with a nice wheaty aroma, it follows with a pleasantly bitter, hoppy bite. This 5.2 percent alcohol brew goes down easy. Maybe too easy!

For the tap-to-tap kegerator competition between Beer Robot and the commercial kegerators, North Coast Brewing Company in Fort Bragg, California provided a keg of Brother Thelonius and Speakeasy of San Francisco provided a keg of White Lightning American Wheat. We rounded out the trio with a keg of Deschutes Brewery’s Mirror Pond Pale Ale from Oregon.

We wanted to see how our $200 conversion stood up to the budget Edgestar KC2000 ($425) and the fancier Sanyo BC-1206 ($650) kegerators. The commercial kegerators put up a good fight and performed well, but according to all who attended the competition, Beer Robot was the clear winner. Though we are clearly biased. We love Beer Robot. A lot.

The geekifying of our fridge is an ongoing project. One of Beer Robot’s fans, bioengineer Bryan Hermannsson installed a flowmeter that will keep track of how much beer has been poured, and has a digital readout of how many pints are left. As I write this, Hermannsson and genomicist Tim Reddy are working on hooking this device up to the internet and writing a program to convert the information into tweets.

“Programming has never been more fun,” Reddy said. “Trying to maintain the optimal level of sobriety was a real challenge. I think we went passed it a couple times.”

A web cam will soon be installed, pointing at the tap of course — we don’t want to discourage people from visiting Beer Robot. And we hope to get more ideas from our readers for other upgrades. Keep ‘em coming!

Beer Robot is a work in progress, but already it has exceeded even our wildest drunken expectations. And to think, just two short months ago, our glorious kegerator was just a sad, lonely, almond-colored refrigerator abandoned on the side of the road.

Photos: Jon Snyder/Wired.com

See Also:

Selected Reader Suggestions for Beer Robot:

  • Perhaps a Roomba robot kit that will automatically dock at the fridge, be filled with the tap and then be able to be remote controlled back to the beer drinker ? — Adrian Walleigh
  • I think the front of beer robot should look like Han Solo frozen in carbonite. Now that’s cold! — Adam Price (We did consider this idea, but found that the tap would have a rather unfortunate location in Han Solo’s crotch.)
  • Put an RFID activated nozzle that only allows WIRED authorized mugs with RFID embedded chips to get beer, and then measures the amount dispensed, so it knows when it is time to send out a re-order notice to your local beer distributor. It could also send out Tweets when it is getting dangerously low on suds. — John Azevedo.
  • Now, this may not sound very Canadian style, but it’s how everybody would have a Kegerator up north. First we need some sort of weight system to determine when the Keg is near empty. This would submit a signal to Twitter posting a Tweet that we need more beer. But this weight system gets better. When a new keg is placed, the weight system will be aware of this and initiate what is called the “Party Mode.” First a tweet is posted again to update everyone on a potential crisis averted with the replacement of the keg. Then, with the use of Bing travel, a 747 is chartered from Moscow, Russia to San Francisco full of Russian Strippers. Then a private jet is chartered to Toronto so that I (The genius behind this entire plan) can be picked up and brought to the party. And no recession will ever put a stop to our party, as the Bing Account will be linked to the White House’s Visa Card as It has proved time and time again, able to bail out anybody in their time of need. I expect my Jet on the tarmac by June 31st. — Jon Bianchi.
  • The following people contributed to this project: Jon Snyder — originator, namer, photographer. Betsy Mason — originator, coordinator, laborer. Dennis Crothers — designer, watchdog, wrapper. Dylan Tweney — geekifier, utility player. Danny Dumas — geekifier, rim shooter. David Kravets — originator, partaker. Evan Hansen — decider, protector, supplier. Chris Becker — converter, handyman. Fernando Cardoso — videographer, partaker. Michael Lennon — videographer, choreographer. Brian Chen — partaker, stalker. Stephan Leckart — partaker, loiterer. Alexis Madrigal — keg lifter, beer getter, partaker. James Temple — loader. Jim Merithew — unloader. Terrence Russell — partaker, backstop. Chuck Squatriglia — cheerleader, supporter. Michael Calore — consultant. Hadley Leggett — cheerleader. Shaun O’Sullivan — beer supplier, sponsor. Rob Strasser — event planner. Bryan Hermannsson — geekifier, partaker. Tim Reddy — programmer, partaker. Jeff Stallings — wrapper, sponsor.

    Follow us on Twitter @betsymason, @beerrobot and @gadgetlab.


    Tenderizer Ring and Other Weaponized Jewelry

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    Ken Goldman makes jewelry. Weird, dangerous jewelry that is functional, but if you used it you would probably cause yourself some irreparable damage.

    Above right you see his Tenderizer Ring which, if used to hammer a sheet of meat into succulent submission would likely do the same for the knuckle within. It is actually built from a spare tenderizing hammer he had at home. Thankfully he has never made a Ring Tenderizer.

    The Ring It Up is equally dangerous, putting a scary paper-spike onto your finger. Useful, we guess, when you are explaining to your accountant that that $2000 dinner at Lotus of Siam was a legitimate business expense.

    Thankfully both home-made, and staying that way. Make your own, or head over to Ken’s Flickr pages to check out his dangerous creations.

    Product page [Flickr via Core77]


    The Limousine, An Unrideable Stretch-Bike

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    This is “Limousine”, a stretch-bicyle from Wouter Mijland. It is completely impractical, the handlebars put out of the riders reach by the iron-pipe extensions, and even if you were Reed Richards that huge triangle would surely flex and buck like an unmanned fire-hose.

    But I love it. Perhaps it is the ridiculous inclusion of the everyday practicalities like lights and a pump on such an outlandish machine, or maybe it is the clean lines and seamless construction. Either way, it actually starts to make tall-bikes look like sensible transport solutions.

    You can’t buy it either. The description, “‘Limousine’, 2008, bycicle [sic], iron pipes”, combined with the Flash site, telegraph that this is art. And who would want it anyway when you could hop onto Mijland’s other cycle project, a bike/shopping cart hybrid (below)?

    Product page [Wouter Mijland via Noquedanblogs]


    cart-bike