
Its adorable robot love story makes Disney’s Wall-E movie is as much a geek favorite as Star Wars and Terminator. Some Wall-E fans have banded together to take their passion to a new level, fashioning life-size, fully functional replicas of robots from the movie.
And there are more than just a few of them. A Wall-E builders’ group boasts nearly 3,000 members worldwide.
“It’s a lot of reverse engineering,” says Bruce Shields, who is better known among DIY roboticists by his screen name Jawa Lunk. “It’s a release, a relaxing hobby that is enjoyable. When you are done you can look at it and say ‘this is it, this is the end.’”
Wall-E, the bug-eyed robot star of the movie, is clearly the hot favorite in this DIY community. But other robots from the film, such as Eve, M-O and Autopilot, have also been brought to life. Some of the group’s homemade bots will be on display this weekend at the Maker Faire, a festival of DIY arts, crafts and technology in San Mateo, California.
When the first trailer of Wall-E was released in October 2007, Shields says he found a robot that the world could love. A Michigan-based pastor with a strong interest in robotics, he created the Wall-E builders’ group. In its first few weeks, the group collected about 400 members. And they tried to find every little nugget, image or slice of video that could offer a hint to how the robot functioned.
Without blueprints or schematics, creating a life-size or even a scaled-down version of the Wall-E robot isn’t easy. The head was the most difficult part, says Shields. He hand-formed the sheet aluminum around two LED flashlights, and connected PVC elbows to the back. He formed faux solar panels on the head and put it all together in his workshop. For the arms, Shields took a PVC pipe from a sink drain and sized a smaller pipe to fit inside it, which allowed the arms to move in and out. He documented the process in this blog. The faux rust and weathering came from a paint job.
Every part of the process has been documented in the online forums where members of the community make suggestions and improvements. For instance, another member suggested that yellow #120 from Walmart’s ColorPlace brand made for an excellent external paint on the robot.
“We don’t have anything that is off the shelf,” says Shields. “We don’t really have anything where we say, ‘Let’s go down to the store, let’s buy an arm and hook it up.’”
It’s not just the Wall-E robot that gets attention. Matt Ebisu, a member of the group, first built M-O, a cleaner robot. “My focus is on the secondary robots, M-O, Eve and Auto,” he says. “And M-O is just very comedic, funny, cute and interesting in the way he has been designed.”
A tiny robot with a box-like frame, a red light at top of his head and a brush permanently stuck between its hands, M-O plays a charming yet small part in the movie.
To recreate M-O, Ebisu started with an existing Clean N Go M-O figure toy. He gutted the insides and devised a way to fit existing electronics inside it. Ebisu took a trackball from a mouse and refashioned it to create a way for the robot to move around. He used toothbrush bristles to recreate the cleaner brush and put an LED inside a clear Lego brick for the light.
Building the robot took about three months. Ebisu says he’s obsessed with Wall-E: He’s seen the movie at least 96 times.
“We are doing robots that are really detailed and take quite some time to build,” says Shields. “It’s not a light weekend project.”
Maker Faire features more than 600 exhibitors and is expected to draw 80,000 attendees, organizers say.
Check out more pictures of the robots below.
M-O robot comes to life.

A fully functional Wall-E from Uruguay-based Elso Lopez.

Bruce Shields aka Jawa Lunk’s Gamecube Wall-E being built.

A close-up of the Wall-E robots’s tracks.

For more see, the Flickr photostream of the Wall-E Builders group.
Top Photo: Wall-E/Bruce Shields. Other photos: Wall-E Builders group.


