3D-printed liquid metal could see a Terminator-like future

So maybe we won’t actually see a real-life Terminator come to fruition anytime soon, but flexible electronics could be in our future thanks to a new method of 3D printing that uses liquid metal instead of the traditional ABS plastic that we see being used in most 3D printers nowadays.

Screen Shot 2013-07-10 at 9.26.52 AM

A team of researchers at North Carolina State University have come up with a method to create electronics using a 3D printer. The researchers discovered a mixture of gallium and indium that is liquid at room temperature, but forms a thin skin of gallium oxide on the outside when exposed to air. This is strong enough to hold the metals’ shape.

During their testing, the researchers were able to squeeze out drops of the metal mixture through a syringe and create a structure that held together, thanks to that rigid outer skin that holds it all together. They’re essentially like tiny water balloons, but since they’re made of metal, they can conduct electricity and be used in electronics.

The researchers are currently looking for ways to integrate the metal mixture to make it work in normal 3D printers, where users could use both plastic and metal in the same nozzle, but we reckon it’ll take a bit more time for that happen. However, this would mean that 3D-printing fans could create electronics in the future, but we’ll have to wait and see how practical it is.

Another caveat at this point, is that the metal mixture used by the researchers is insanely expensive, so it may be a while before we see something like this hit the mainstream. Hopefully, though, researchers can find a way to cut down on the costs of the materials, either by changing the mixture a bit or finding other cheaper metals to use.

VIA: Engadget

SOURCE: NCSU


3D-printed liquid metal could see a Terminator-like future is written by Craig Lloyd & originally posted on SlashGear.
© 2005 – 2013, SlashGear. All right reserved.

Hyrel 3D Printer Can Print with Play-Doh

3D printing continues to evolve, with printers improving in precision, speed and cost efficiency. While some high end machines can print in materials ranging from plastic to metal and even ceramic, this is the first time I’ve heard of a 3D printer that can output soft and squishy materials, like clay.

hyrel play doh printer

The Hyrel 3D printer offers the ability to swap out their regular PLA/ABS plastic filament extruder with a special unit which can extrude soft materials. The printer can be loaded with air-dry modeling clay, Play-Doh, Plasticine, Silicone or even Sugru, a durable, self-setting and flexible rubber compound that’s good for fixing and hacking all kinds of stuff. Here’s some footage of the Hyrel outputting Sugru and then some Play-Doh:

I’m not exactly sure why you’d want to sculpt 3D objects in Play-Doh, since it’s not designed to harden, but clay or Sugru could produce some interesting results for sure. And for Play-Doh fans, it sure beats a Fuzzy Pumper Barber Shop.

[Hyrel via ToolGuyd]

3D Print Your Own Death Star Birdhouse: A New Home

A little while back, we featured an officially-licensed Death Star birdhouse, but thanks to Thingiverse member plainolddave you can save some money and 3D print an evil space station for your winged Sith friends.

death star birdhouse 1

If you want, you can scale it down and use it as an ornament, a trinket or accessory – or scale it up and make an actual Death Star. You can even print the energy beam – though that’ll keep the birds out.

death star birdhouse 3d model by plainolddave

Head to Thingiverse to get the Death Star plans now.

[Evil Mad Scientist via NoPuedoCreer via OhGizmo!]

3D Printed Cast could assist in recovery process

For those of you who have had the unfortunate experience of going through the healing process after breaking one (or more) of your limbs, you would know the uncomfortable feeling you get whenever your hand (or the affected limb) is placed in a cast. These tend to be bulky most of the time, and they also double up as a blank canvas for friends to leave goodwill messages, although some of the more mischievous ones among your circle might just opt to leave embarrassing sketches instead without having to answer for them. The thing is, those are small payoffs for the healing process to ensure that your bone sets properly, while plaster and fiberglass variants also do their job well without costing an arm and a leg, which indirectly results in a whole lot less investment where innovation is concerned. Jake Evill is one to do something about the situation after being saddled with a plaster cast for a few months himself, where the “smelly and itchy plaster” bothered him so much, he decided to think of a solution of his own. Voila! A 3D-printed brace which would now be able to follow the contours of the arm.

This 3D printed brace might remain a concept as at press time, but Evill’s Cortex (as he has called it) might just have an extremely bright future ahead of it, thanks to it being an injury-localized exoskeleton which is not only lightweight, but washable, ventilated and recyclable to boot.

Evill was inspired by nature to churn out this design after doing some research on the human bone, and realized that the trabecular – tiny lattice-shaped structures which form the inner tissue of a bone, is the design he had been looking for all this while. Evill said, “It was this honeycomb structure that inspired the Cortex pattern because, as usual, nature has the best answers. This natural shape embodied the qualities of being strong whilst light just like the bone it is protecting within.”

Hopefully this denser, less ventilated material will become more and more mainstream and accepted in medical circles in the future, and when that happens, we own Jake Evill a big round of applause and thanks.

Source
[ 3D Printed Cast could assist in recovery process copyright by Coolest Gadgets ]

DIY Quadcopter Kit: Drone It Yourself

Drones like Parrot’s smart quadcopters are slowly becoming popular toys. While they’re not dirt cheap, they’re very stable, easy to pilot and some of them even have cameras or can be fitted with one. But what if you could turn anything into a drone? That’s exactly what Jasper Van Loenen set out to do when he made Drone It Yourself.

drone it yourself kit by jasper van loenen

Yep, that’s a bicycle rim drone. The kit consists of four propellers driven by ESC motors, four C-clamps, a Bluetooth module, a receiver and an OpenPilot flight controller. All of these parts fit neatly in a custom briefcase, but the resulting drone isn’t always pretty. Actually you know what? These makeshift drones are beyond pretty. Watch the rim, a keyboard and more take flight:

Needs more R. Kelly. Tinkerers can head to Jasper’s website to download the 3D files for the printed parts.

[via Doobybrain]

Drone In a Suitcase Kit Turns Anything Into a DIY Flying Menace

If you don’t find yourself particularly enthralled with the small assortment of pre-assembled quadcopters already on the market, Jasper van Loenen’s DIY—or Drone It Yourself—kit lets you turn almost anything into an unmanned aerial vehicle. Or at least anything light enough for its four rotors to lift.

Read more…

    

Arachnophobics Beware: This Creepy Spiderbot Is Incredibly Lifelike

If you’ve got $1,350 burning a hole in your pocket and an arachnophobic friend you love to terrorize, the folks at Robugtix will happily trade your heard-earned money for this incredibly lifelike robotic spider called the T8.

Read more…

    

An Octopus-Inspired Propulsion System Not Designed By Supervillains

An Octopus-Inspired Propulsion System Not Designed By Supervillains

Inspired by the brilliant getaway mechanism of octopi and squids who use a blast of water to propel themselves away from danger, researchers at the Fraunhofer Institute for Manufacturing Engineering in Germany have developed a similarly stealthy propulsion system for boats and submarines. And it can be created with a single run on a 3D printer, meaning it has the potential to be a cheap alternative to traditional watercraft motors.

Read more…

    

Ben Heck Bakes a Raspberry Pi Portable

We’ve seen a small arcade machine that can be powered by a Raspberry Pi. Master modder Ben Heck decided to make an even tinier version of the tiny computer and put it in a custom case with buttons, turning it into a portable gaming device.

raspberry pi portable by ben heck

Aside from a Raspberry Pi, Ben Heck also used a 3.5″ LCD screen, a Teensy board, a couple of Li-ion batteries and some buttons from a Logitech gamepad.

Then he 3D printed a case, wired everything together and installed MAME on the Pi. You can skip to around 15:10 in the video below to see it working:

Can we just sit back for a minute and process what we saw? He made a freakin’ gaming device. On his own. This guy. This Ben Heck guy. He is quite the guy. If you have the same godly capabilities, head to Thingiverse to get the files you need to 3D print the case.

[via I Heart Chaos]

Fly Or Die: Form 1 3D Printer

Screen Shot 2013-07-01 at 2.13.35 PM

Early leader in the 3D printing space Makerbot may have just been acquired for $400 million, but we still can’t forget about the Form 1 3D printer out of FormLabs.

It started as a Kickstarter project, which received 6x its $100,000 goal in just one day, topping $1.4 million in one week. Since, we’ve had the chance to review it and pit it against the Makerbot.

However, the two are quite different:

The Form 1 shines a laser onto a metal surface through a layer of resin. Using a process of photopolymerization, the slices are laid down one after the other creating a solid object that lifts out of the resin as it is built. Think of the Makerbot as a stalagmite maker — the material is laid down on a platform — while the Form 1 is a stalactite maker where the object hangs from the platform that slowly moves up.

They also have different price tags: The Makerbot Replicator 2 costs $2,199 where the Form 1 goes for $3,299. However, Biggs found that the Form 1′s resin-based approach offered much more precision and a higher resolution result.

Two flys.