Inside Apple’s ‘black lab’ wireless testing facilities

It’s not surprising that after Apple finished explaining the iPhone 4 antenna issues to the press today, the company wanted to go one step further and say “yes, actually, we do test the hell out of these phones before we release them to the public.” Though Steve Jobs went over the lengthy and intensive kinds of radio evaluation that goes on at Apple’s headquarters, it didn’t seem to be enough for the folks in Cupertino. And that, we suspect, is why we were invited (along with a small group of other journalists) to take a brief tour of Apple’s Infinite Loop labs. Though we weren’t allowed to shoot video or take pictures, we can tell you about what we did — and what we didn’t — see and hear behind closed doors.

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Inside Apple’s ‘black lab’ wireless testing facilities originally appeared on Engadget on Fri, 16 Jul 2010 23:04:00 EDT. Please see our terms for use of feeds.

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Inside Apple’s Antenna Design Lab


After a press conference Friday addressing the iPhone 4’s antenna, Apple gave journalists a private tour of its radio-frequency test facility to provide a glimpse into the process of designing wireless products such as iPhones and iPads.

Led by Ruben Caballero, a senior engineer and antenna expert at Apple, the tour gave about 10 reporters and bloggers a peek at Apple’s custom-built wireless testing lab, which consists of several anechoic chambers to measure frequency of each device in various settings.

The tour was held after a press conference, in which Steve Jobs attempted to mitigate a media thunderstorm surrounding the iPhone 4’s purportedly flawed antenna by offering free cases to customers. During the conference, Jobs reinforced his original position that every phone has reception issues when held in certain ways, and he said a flawed software algorithm was making the iPhone 4’s attenuation look worse than it actually was.

Apple called the lab a “black” lab because it was a secret facility that even some employees were unaware of. The company made the lab’s existence public to show that Apple takes antenna design and wireless testing seriously.

“This is the most advanced lab for doing RF studies that anyone in the world has,” said Phil Schiller, vice president of marketing at Apple. “The designs we do wouldn’t be possible without it.”

Each test chamber is lined with blue pyramid-shaped styrofoam designed to absorb radio-frequency radiation. A robotic arm holding gadgets such as iPads and iPhones spins 360 degrees while a piece of analytics software (ironically running on Windows XP) visualizes the wireless activity of each device. Caballero said each gadget is run through a chamber for at least 24 hours.

In another test process Apple also has people sitting inside test chambers, holding a device for about 30 minutes while software analyzes its wireless performance to evaluate its interactions with the human body. Synthetic heads, hands and even feet (think Nike +) are used for some of these tests as well.

Apple’s testing lab looks similar to Celecom’s cellphone radiation testing lab that Wired.com visited last year. Manufacturers who create wireless products must gain certification from an independent lab, which verifies that each device meets acceptable radiation standards set by the Federal Communications Commission.

The difference with Apple is it built its own lab for the sake of having full, granular oversight on the design (and redesign) of its products. Prototypes go through several iterations and tests before they’re finalized into Apple products. (Of course, having its own lab also helps Apple better guard its secrets.)

Before the iPhone 4 became an official product, prototypes of the device were tested in chambers for about two years until Apple settled on a design, Caballero said.

“It’s not trivial to design antennas,” said Caballero, reminiscing on the days older antennas had a single frequency.

After “passive” testing of devices inside isolated chambers, eventually Apple engineers drive around a large van containing synthetic hands gripping gadgets, with a laptop in the back running wireless analytics software to determine how the devices perform in real-world settings. Sometimes humans sit in the car seats holding the devices, too. During the tour, Apple showed a van containing a table full of synthetic hands gripping iPhone 4 devices.

“To do the most challenging design in the world, this is what we have to do,” said Bob Mansfield, Apple’s senior vice president of Macintosh hardware. “This is hardcore stuff.”

Apple earlier today also posted a description and video of its test lab.

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Photos courtesy of Apple


Apple affirms: no software fix for iPhone 4 antenna issue

In case it wasn’t obvious enough from Apple‘s agitated response to our question during today’s iPhone 4 Q&A session in Cupertino, there’s no software fix in the pipeline for the antenna issues that are plaguing users today. A prior report in the New York Times seemed fairly confident that the troubles could (and would) be solved in the near term by a simple software update, but the company’s own Scott Forstall called said report “patently false.” So, there you have it — the only thing that’ll be fixed via software is how big your smallest bar of signal is. Beyond that, you’ll need to grab some Duct tape, a free case or a white glove if you’re looking to avoid attenuation entirely.

Apple affirms: no software fix for iPhone 4 antenna issue originally appeared on Engadget on Fri, 16 Jul 2010 17:38:00 EDT. Please see our terms for use of feeds.

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Nokia: ‘we prioritize antenna performance over physical design if they are ever in conflict’

Nokia’s looking to ride the mojo of any negative fallout from today’s Apple press conference, slipping out a rather fascinating statement this afternoon. The gist of it is that Espoo’s keen on letting everyone know how much blood, sweat, and tears they’ve poured into perfecting their antenna design strategy over the years, going so far as to say that they “prioritize” it over the physical design of the phone if they need to in order to optimize its call performance — an opinion moderately different from the “we want to have our cake and eat it too” philosophy espoused by Jobs today. In closing, Nokia acknowledges that a “tight grip” can mess with the performance, though they say they’ve done a bunch of research on the ways their phones are typically held so that the antennas are placed optimally. Interestingly, there was a stink not long ago about the severe signal degradation some E71 users were seeing when they placed their hands on the lower rear of the phone — but you can’t win ’em all, we suppose. Follow the break for the full statement.

Continue reading Nokia: ‘we prioritize antenna performance over physical design if they are ever in conflict’

Nokia: ‘we prioritize antenna performance over physical design if they are ever in conflict’ originally appeared on Engadget on Fri, 16 Jul 2010 16:36:00 EDT. Please see our terms for use of feeds.

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Wired Gadget Lab Podcast: 3-D Phones, iPhone Flaws and More

In this week’s Gadget Lab podcast, we discuss the top stories from the world of gadgets.

First up: new technology to bring 3-D to your cellphone’s screen.

It’s not quite fully-baked yet, but as Priya Ganapati reported earlier this week, cellphone manufacturers are already looking into technology that will enable cellphones to sport 3-D displays that don’t require special glasses, much like the Nintendo 3DS screen.

Reports continue to pour in about reception problems with the iPhone 4’s antenna design. We think it’s time Apple fessed up to the problem and fixed it, already. (Note: This podcast was recorded before Apple’s Friday press conference, at which the company admitted to the problem — sort of — and offered free cases to all iPhone 4 customers.)

In addition, Gadget Lab’s Dylan Tweney and Brian X. Chen show off two new headsets: The $60 Jabra Halo and the $80 Nox Audio Specialist.

And then we tackle a few reader questions about 3-D displays, how not to hold an iPhone, and the future of digital tablets.

Like the show? You can also get the Gadget Lab video podcast via iTunes, or if you don’t want to be distracted by our mugs, check out the Gadget Lab audio podcast. Prefer RSS? You can subscribe to the Gadget Lab video or audio podcast feeds.

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Apple posts iPhone 4 press conference video, ‘smartphone antenna performance’ page

Well, that was quick. Not only has Apple already posted the complete video of today’s iPhone 4 presser (minus the Q&A), but it’s also put up a special “smartphone antenna performance” page that offers pictures and videos aplenty of the antenna comparisons shown during the press conference. And you didn’t think today could get any weirder. Hit up the links below to see for yourself.

Update: We’ve embedded videos just after the jump of Apple’s gamut of antenna tests. The iPhone 3GS, iPhone 4, Samsung Omnia II, BlackBerry Bold 9700 and HTC Droid Eris are represented.

Continue reading Apple posts iPhone 4 press conference video, ‘smartphone antenna performance’ page

Apple posts iPhone 4 press conference video, ‘smartphone antenna performance’ page originally appeared on Engadget on Fri, 16 Jul 2010 14:57:00 EDT. Please see our terms for use of feeds.

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Apple Live Blog: The iPhone 4 Press Conference

iphone 4 apple.jpg

Well, we know there’s going to be a press conference tomorrow in Cupertino. And we know that PCMag’s news editor Mark Hachman is attending. Beyond that, your guess is as good as ours. But there’s not much doubt that the company will address the “death grip” issue with the iPhone 4. Will they offer rebates? (5 percent of you think so.) Free “bumper” cases? (37 percent of our readers believe that will happen.) Will a recall be announced? (Only 7 percent go for that scenario.) Will Apple explain exactly how iOS 4 resolves the bar issue? (Whoa–37 percent think that will happen.) Will Steve Jobs say, “Ur doin it rong!” and demonstrate the proper way to hold the phone? (OK, we didn’t ask that question in our poll.)

Join us for a live blog and find out what it’s all about when we do, tomorrow at 1 PM Eastern time, 10 AM Pacific.

Update: So now we know. Even though Steve thinks there’s really no problem, Apple’s offering free (Apple-only!) bumpers as well as rebates for those who already bought them and full refunds for the iPhone 4, if you don’t want to keep it. Our news story on PCMag.com has all the details.

Check out our full transcript of the press conference after the jump!

Apple Will Give Free Bumpers to iPhone 4 Owners [Iphone 4]

After arguing that all smartphones have the same antenna problem the iPhone 4 has, Apple has given a solution to the “non-problem”. The one we asked for: Free bumpers or cases. Here are all the details. More »

Apple to give away free cases to iPhone 4 users

Digg this! Apple’s not really ready to say it’s sorry about the iPhone 4 antenna design, but it is willing to give all you darn squeaky wheels free cases for your trouble. Since Apple can’t build its own Bumpers fast enough, it will give you a few options and let you decide, then send it your way for free as long as you purchased the phone before September 30th. Not good enough for you? Well, if you already bought a bumper from Apple you’ll get a refund, and you can also return your phone for a full refund within 30 days as long as it’s unharmed.

This solution comes at the end of 22 days of Apple engineers “working their butts off,” according to Steve, with “physics” ultimately being pinned as the main culprit. Apple claims you can replicate the left-handed “death grip” bar-dropping problem on the BlackBerry Bold 9700, HTC Droid Eris, and Samsung Omnia II, and that “phones aren’t perfect.” Steve also claims that only 0.55% of people who bought the iPhone 4 have called into AppleCare to complain about the antenna, and the phone has a 1.7% return rate at AT&T, compared to 6% with the 3GS, though he would cop to a slight increase in dropped calls over the iPhone 3GS. For this Steve has what he confesses to be a pet theory: that 3GS users were using the case they had from the 3G, and therefore weren’t met with the horrible reality of a naked, call dropping handset. Hence the free case solution, which will probably satisfy some, infuriate others, and never even blip onto the radar of many of the massive horde of consumers that’s devoured this product in unprecedented numbers.

Update: Our own Richard Lai just waltzed down to the Regent Street Apple Store in London with his iPhone Bumper receipt in hand. A few minutes later he left with cold, hard cash, and kept the Bumper to boot. Seems as if the refund effort is a go, at least over in the UK.

Apple to give away free cases to iPhone 4 users originally appeared on Engadget on Fri, 16 Jul 2010 13:29:00 EDT. Please see our terms for use of feeds.

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Apple’s Answer to Antennagate: Free iPhone 4 Cases

CUPERTINO, California — Apple CEO Steve Jobs kicked off a press conference Friday at his company’s headquarters with an unusual admission of fallibility.

“We’re not perfect. We know that. You know that. And [our] phones aren’t perfect either,” Jobs told the assembled crowd of about 90 journalists and bloggers, addressing widely-reported problems with the iPhone 4’s antenna.

“We’ve been working our butts off to understand what the real problems are,” Jobs added, referring to the problem as “Antennagate.”

However, those hoping for a recall or redesign of the iPhone 4 were disappointed. To address problems with the iPhone 4’s reception, Jobs offered customers their choice of a free case. Protective cases have been shown to eliminate the reception problems, which are caused when a user’s fingers or hand make an electrical connection between the phone’s two external antennas.

Customers who already bought a case will be able to get a refund of the purchase price, Jobs said. The offer will be available on Apple.com starting next week through September 30. He also reiterated the company’s 30-day return policy, which is unchanged.

In addition, Jobs said the company was working to resolve some bugs with the iPhone 4’s proximity sensor, which have resulted in people inadvertently muting or hanging up calls. And he said the delayed white version of the iPhone 4 would be available July 30.

Jobs stated that the company has invested $100 million in building a state of the art antenna testing facility, and cited test results showing that other cellphones, such as the HTC Droid Eris and Research in Motion BlackBerry Bold 9700, suffer from similar problems as the iPhone 4 when gripped tightly.

He stated that just 0.55% of iPhone 4 customers have called the company’s customer support line to complain about antenna problems, and that just 1.7 percent of iPhone 4s were returned by their customers. By comparison, he said, the iPhone 3GS return rates were 6 percent.

“When we look at this data, it’s very hard to escape the conclusion that there is a problem, but that that problem is affecting a very small percentage of users,” Jobs stated.

In addition, Jobs reiterated that the company’s latest software update has addressed a problem with the way the iPhone displays its signal-strength bars, and that a hardware redesign would not be needed.

Negative press about the iPhone 4 spiraled out of control after Consumer Reports said it could not recommend the device because of its faulty antenna.

A recall was never very likely, given the costs and potential damage to its brand. (For comparison, take a look at five of the most brutal product recalls in recent history.)

When the iPhone 4 hit stores June 24, numerous anecdotal reports spread across the web with customers claiming that covering the lower-left gap of the phone caused a significant drop in reception, as signified by cellular bars.

In a letter to customers, Apple said the reception loss was an optical illusion caused by a software algorithm that was making the cellular bars exaggerate the iPhone 4’s signal strength.

Later, a few bloggers and Consumer Reports replicated the problem with testing and concluded that the iPhone 4’s external antenna design was more susceptible to signal degradation (when held the “wrong” way) compared to other phones.

That conclusion compelled Consumer Reports to tag it with an ugly “can’t recommend” to the iPhone 4 — giving a big black eye to Apple, whose products traditionally earn high ratings from reviewers across the board. Duly, Apple’s stock dropped nearly 8 percent Wednesday morning.

When Apple invited members of the press to the event, it only said the topic was “iPhone 4″ and gave no further details. Some journalists had predicted that Apple would reinforce its stance that the device’s antenna issues are related to software, not hardware, which would eliminate the need for a recall.

Photo: Apple CEO Steve Jobs addresses journalists at the company's "Antennagate" press conference. Photo by Brian X. Chen/Wired.com.